The traditional dioxin treatment method is called PAC method. The core of PAC method is to control the combustion temperature of garbage in the furnace above 850 C, the residence time of flue gas over 2S and the concentration of oxygen over 6%. Activated carbon has a large specific surface area, so long as a certain amount of activated carbon is injected into the tail gas, it can mix with the flue gas evenly. Under the premise of sufficient time, high efficiency of adsorption and purification can be achieved, and the adsorbed particles can be removed by the bag harvester. Many large modern garbage power plants in the world adopt this method.

Traditional methods require expensive activated carbon and injection devices, and consume activated carbon every day. Remedia process is a new technology to solve dioxin control in waste incineration by using catalytic filter bags. In the waste incineration power generation industry, the problems of reliability and service life in flue gas purification of waste gas treatment have been successfully solved. MIT tests of folds in filter bags have exceeded 1 million patented Superflex TM technologies and have been successfully applied in garbage power plants around the world. Remedia technology is another new contribution to garbage power generation industry after Superflex TM technology. Compared with the traditional PAC method, this method has the following characteristics:

Gaseous dioxins are thoroughly decomposed, not adsorbed on the surface of solid particles and still exist only through transfer.

The system does not need a chemical (activated carbon) feeding device.

The implementation of the new technology is very simple, and there is no need to reform the mechanical equipment.

It reduces the potential of dioxin synthesis.

The system integrates the advantages of ePTFE membrane filter bag, such as dust capture, low filtration pressure, long mechanical life and strong corrosion resistance.

In fact, this system integrates the two technologies of “catalytic filtration” and “surface filtration”. The system consists of ePTFE film and catalytic substrate. The base cloth is a needle-punched structure. The fiber is composed of expanded PTFE composite catalyst. The coating decomposes dioxins into CO2, H_2/and HCI on the surface of catalytic medium.

The filter bag still has ePTFE film on its surface to trap submicron dust. This film is Gore Tex film, which can prevent any fine particles from penetrating through the cloth. In this way, the film on the surface acts as a barrier to any particles adsorbed by PCDD/F, and the gaseous PCDD/F passes through the film into the catalytic felt and is effectively decomposed.

Catalytic technology can control dioxins in waste incineration tail gas to ensure the realization of environmental protection standards. Remedia catalytic technology is a composite technology of “surface filtration” technology and “catalytic filtration” technology, which is used to decompose dioxins in MSW incineration. Compared with the traditional activated carbon adsorption technology, it destroys and decomposes gaseous dioxins rather than transfers them, saves activated carbon and its injection devices, and can fully meet European standards. It is suitable for dioxin control in dry acid removal process.

The solidification method is that cement, plastics, water glass, asphalt and other coagulants are mixed with hazardous waste to solidify, so that the harmful substances contained in sludge are sealed in the solidified body and not leached, so as to achieve the goal of stabilization, harmlessness and reduction.
The solidification process can reduce the permeability of wastes and make them into final products with high strain capacity, thus turning hazardous wastes into harmless wastes.

1. Cement solidification method

Cement solidification is a method of treating hazardous wastes by using cement as solidifying agent. The hydration reaction will occur when the cement is mixed with appropriate proportion of water. When the cement loses its fluidity after setting, it will harden gradually. Cement solidification is a method that sludge (mixture of hazardous solid waste and water) is added to cement instead of water to solidify it.

When the harmful sludge is solidified, the hydration reaction of cement and sludge water generates gelatin, which contains the harmful sludge particles and gradually hardens to form cement solidified bodies. It can be considered that the structure of the solidified body is mainly the hydration reactant of cement. This method makes the harmful substances sealed in the solidified body to achieve the goal of stabilization and harmlessness.

Cement solidification method has higher utilization value because of its cheaper cement, simple operation equipment, high strength of solidified body, good long-term stability and resistance to heat and weathering.

The disadvantages of cement solidification method are: the leaching rate of cement solidified body is high, usually 10-4-10-5g/(cm2.d), so coating treatment is needed; because oil, organic acids, metal oxides and so on can hinder the hydration reaction of cement, in order to ensure the quality of solidification, the proportion of cement must be increased, resulting in higher compatibility of solidified body. Wastes need to be pretreated and additives added to increase the cost of treatment.

2. Plastic Curing Method

Plastics are used as coagulants to solidify sludge containing heavy metals and seal them up. At the same time, solidified materials can be used as agricultural or building materials.
Plastic curing technology can be divided into thermoplastic curing and thermosetting plastic curing according to the different plastics (resins) used. Thermoplastics, such as polyethylene and polyvinyl chloride resin, are solid at room temperature and become melt viscous liquids at high temperatures, which incorporate hazardous wastes into them and form Plastic solidified bodies after cooling. Thermosetting plastics include urea-formaldehyde resin and unsaturated polyester. Urea-formaldehyde resin has the characteristics of convenient use, fast curing speed, good curing at room temperature or heating. The curing agent formed with hazardous waste has good water resistance, heat resistance and corrosion resistance. Unsaturated polyester resin has suitable viscosity at room temperature and can be solidified at room temperature and pressure. It is easy to ensure the quality and is suitable for the solidification of hazardous wastes and radioactive wastes.
The characteristics of plastic curing method are: generally, it can be operated at room temperature; only a small amount of catalyst can be added to make the mixture coagulate; the compatibilization ratio and the density of the cured body are small. This method can treat both dry waste residue and sludge slurry, and plastic solid is non-flammable. The main disadvantage is that the aging resistance of plastic curing body is poor. Once the curing body breaks down, the leaching of pollutants will pollute the environment. Therefore, container packaging should be used before disposal, thus increasing the cost of treatment. In addition, harmful smoke released during the mixing process pollutes the surrounding environment.

3. Water glass curing method

Water glass solidification is based on sodium silicate as solidifying agent, inorganic acids (such as sulphuric acid, nitric acid, hydrochloric acid, etc.) as auxiliary agent, which reacts with harmful sludge according to certain proportions and condensation dehydration to form gel body, which will contain harmful sludge, and gradually form water glass solidification body through condensation and hardening. The solidification of sludge by water glass is based on the hardening, binding, inclusion and adsorption properties of water glass.
Sodium silicate curing process is characterized by simple operation, low cost of raw materials, low treatment cost, strong acid resistance, good water permeability and low leaching rate of heavy metals. However, this method is still in the experimental stage.

4. Bituminous solidification method

Asphalt solidification is a saponification reaction between asphalt as solidifying agent and hazardous waste under certain temperature, proportioning, basicity and stirring, so that hazardous waste is evenly contained in asphalt, forming a solidified body.
Compared with cement solidification, the leaching rate of harmful substances is lower. By using asphalt solidification, stable solidified solids can be obtained regardless of the type and nature of sludge. In addition, asphalt can harden immediately after solidification without 20 to 30 days of maintenance like cement. However, because of the poor thermal conductivity of asphalt, the efficiency of heating and evaporation is not high. If the moisture content in sludge is large, there will be foaming and entrainment of fog during evaporation, which will easily pollute the exhaust gas. For sludge with high moisture content, before asphalt solidification, water content should be reduced to 50%~80% by separation and dehydration. Moreover, asphalt is flammable, and it must be considered that if the asphalt is heated and evaporated, it will cause great danger.

5. Chemical Method

Chemical method is a method that utilizes the chemical properties of hazardous wastes to transform harmful substances into harmless final products by means of acid-base neutralization, oxidation-reduction and precipitation.
Many hazardous wastes can be detoxified by biodegradation, and the detoxified wastes can be removed by soil and water.

Industrial wastewater refers to wastewater, sewage and waste liquid produced in industrial production processes, which contain industrial production materials, intermediate products and products that are lost with water, and pollutants produced during the production process, summarizing chemical industrial wastewater, printing and dyeing industrial wastewater. 15 kinds of industrial wastewater treatment processes such as paper industry wastewater, dye production wastewater, food industry wastewater and pesticide wastewater.

1. Characteristics and treatment process of desulfurization wastewater from coal-fired power plants

Characteristics of desulfurization wastewater from power plants:

Most desulfurization devices in power plants use flue gas limestone-gypsum wet desulfurization process. The process mainly consists of a limestone slurry preparation system, a gypsum dehydration system, and a desulfurization wastewater treatment system. The water in the slurry of the desulfurization device will be enriched with heavy metal elements and Cl- in the process of continuous circulation. On the one hand, the corrosion of the desulfurization equipment is accelerated, and on the other hand, the quality of the gypsum is affected, and the wastewater needs to be discharged in time.

Power plant desulfurization wastewater treatment process

Power plant desulfurization wastewater treatment process: desulfurization wastewater → waste water tank → wastewater pump → pH neutralization tank → settling tank → flocculation tank → clarifier → water tank → water pump → discharge standard
The desulfurization wastewater treatment system includes three parts: wastewater treatment, dosing and sludge treatment. The wastewater treatment system is mainly composed of waste water tank, triple tank, clarification tank, mud pump, water outlet tank, clean water pump, fan and dewatering machine. In addition to a large amount of Cl-, Mg2+, the impurities in the desulfurization wastewater include: fluoride, nitrite, etc.; heavy metal ions such as Cu2+, Hg2+, etc.; insoluble CaSO4 and fine dust. In order to meet the wastewater discharge standards, a corresponding wastewater treatment device is required.

2. Chemical industry wastewater

The chemical industry wastewater mainly comes from the production wastewater discharged from the petrochemical industry, the coal chemical industry, the acid and alkali industry, the fertilizer industry, the plastics industry, the pharmaceutical industry, the dye industry, and the rubber industry.

The main measures for the prevention and control of chemical wastewater pollution are: first, reform the production process and equipment, reduce pollutants, prevent wastewater discharge, comprehensive utilization and recycling;

The primary treatment mainly separates suspended solids, colloids, oil slicks or heavy oil in water. Water quality and water volume adjustment, natural sedimentation, floating and oil separation methods can be used.

The secondary treatment mainly removes the biodegradable organic solute and some colloids, reduces the biochemical oxygen demand and part of the chemical oxygen demand in the wastewater, and is usually treated by biological methods. A considerable amount of COD remains in the biologically treated wastewater, sometimes with a high color, smell, taste, or high environmental sanitation standards, and further purification is required by a three-stage treatment.

The tertiary treatment is mainly to remove organic pollutants and dissolved inorganic pollutants that are difficult to biodegrade in wastewater. Commonly used methods include activated carbon adsorption and ozone oxidation, and ion exchange and membrane separation techniques can also be used. Various chemical industry wastewaters can be selected according to different water quality, water quantity and post-treatment external drainage quality.

3. Printing and dyeing industrial wastewater

The printing and dyeing industry uses a large amount of water, and usually consumes 100 to 200 tons of water per 1 t of textiles. 80%~90% of them are discharged by printing and dyeing wastewater. Commonly used treatment methods are recycling and harmless treatment.

Recycle and re-use:

Waste water can be recycled separately according to the characteristics of water quality, such as the separation of bleaching and smelting wastewater and dyeing printing wastewater. The former can be used for convection washing. One water is used to reduce emissions;

The recovery and utilization of lye is usually carried out by evaporation method. If the amount of lye is large, it can be recovered by three-effect evaporation. The amount of lye is small, and it can be recovered by evaporation of the film;

Dye recovery, such as Shilin dye can be acidified into cryptic acid, as colloidal particles. Suspended in the residual liquid, filtered by precipitation and recycled.

Harmless treatment can be divided into:

The physical treatment methods include a precipitation method and an adsorption method. The precipitation method mainly removes suspended matter in the wastewater; the adsorption method mainly removes dissolved pollutants and discoloration in the wastewater.

The chemical treatment methods include a neutralization method, a coagulation method, and an oxidation method. The neutralization method is to adjust the pH in the wastewater, and also to reduce the color of the wastewater; the coagulation method is to remove the disperse dyes and colloidal substances in the wastewater; the oxidation method is to oxidize the reducing substances in the wastewater to precipitate the sulfur dyes and the vat dyes.

Biological treatment methods include activated sludge, biological turntables, biological drums, and biological contact oxidation methods. In order to improve the quality of the effluent water, to meet emission standards or recycling requirements, it is often necessary to use several methods for joint treatment.

4. Paper industry wastewater

The papermaking wastewater mainly comes from the two production processes of pulping and papermaking in the paper industry. Pulping is to separate the fibers in the plant material, make a slurry, and then bleach; papermaking is to dilute, shape, press, and dry the slurry to make paper. Both processes discharge large amounts of wastewater.
The wastewater produced by pulping is the most polluted. The waste water discharged during washing is dark brown, called black water. The concentration of pollutants in black water is very high. The BOD is as high as 5~40g/L, which contains a lot of fiber, inorganic salt and pigment. The wastewater discharged from the bleaching process also contains a large amount of acid and alkali substances. The waste water discharged from the paper machine, called white water, contains a large amount of fibers and fillers and rubbers added during the production process.

The treatment of paper industry wastewater should focus on increasing the recycling rate, reducing water consumption and wastewater discharge, and actively exploring various reliable, economical and adequate treatment methods for utilizing useful resources in wastewater. For example, the flotation method can recover fibrous solid materials in white water, the recovery rate can reach 95%, and the clarified water can be reused; the combustion method can recover sodium hydroxide, sodium sulfide, sodium sulfate and other sodium salts combined with organic substances in black water.

The neutralization method adjusts the pH value of the wastewater; the coagulation sedimentation or flotation method can remove the suspended solids in the wastewater; the chemical precipitation method can decolorize; the biological treatment method can remove the BOD, and is effective for the kraft paper wastewater; the wet oxidation treatment of the sulfite pulp wastewater success. In addition, reverse osmosis, ultrafiltration, electrodialysis and other treatment methods are also used at home and abroad.

5. Dye production wastewater

Dye production wastewater contains acids, bases, salts, halogens, hydrocarbons, amines, nitros and dyes and their intermediates, and some also contain pyridine, cyanide, phenol, benzidine and heavy metals such as mercury, cadmium, chromium and so on. These wastewater components are complex, toxic and difficult to handle. Therefore, the treatment of dye production wastewater should be based on the characteristics of the wastewater and its discharge requirements. Choose the appropriate treatment.
For example, the removal of solid impurities and inorganic substances, coagulation method and filtration method can be used; the removal of organic matter and toxic substances mainly adopts chemical oxidation method, biological method and reverse osmosis method; decolorization can generally adopt a process composed of coagulation method and adsorption method. In the process, the heavy metal can be removed by ion exchange or the like.

6. Food industry wastewater

The food industry has a wide range of raw materials and a wide variety of products. The amount of water and water quality discharged from wastewater are very different.
The main pollutants in the wastewater are: solid materials floating in the wastewater, such as vegetable leaves, peels, minced meat, bird feathers, etc.; substances suspended in the wastewater are oils, proteins, starches, colloids, etc.; acids dissolved in the wastewater , alkali, salt, sugar, etc.; mud and other organic matter entrained in raw materials; pathogenic bacteria and so on.

The waste water of the food industry is characterized by high content of organic substances and suspended solids, easy to be spoiled, and generally no major toxicity. The hazard is mainly to make the water body eutrophication, causing the death of aquatic animals and fish, causing the organic matter deposited on the bottom to produce odor, deteriorating water quality and polluting the environment.

In addition to proper pretreatment according to the characteristics of water quality, wastewater treatment in food industry should generally adopt biological treatment. If the effluent water quality is very high or because the organic matter content in the wastewater is very high, a two-stage aeration tank or a two-stage biological filter, or a multi-stage biological turntable, or a combination of two biological treatment devices, or an anaerobic can be used. – Aerobic series.

7. Pesticide wastewater

There are many varieties of pesticides, and the water quality of pesticide wastewater is complicated. Its main features are:

The concentration of pollutants is high, and the chemical oxygen demand (COD) can reach tens of thousands of milligrams per liter. It is highly toxic. In addition to pesticides and intermediates, wastewater contains toxic substances such as phenol, arsenic and mercury, as well as many substances that are difficult to degrade. It has a foul smell and is irritating to the human respiratory tract and mucous membranes; water quality and water volume are unstable.

Therefore, the pollution of pesticide wastewater to the environment is very serious. The purpose of pesticide wastewater treatment is to reduce the concentration of pollutants in the wastewater of pesticide production, improve the recycling rate, and strive to achieve harmlessness. The treatment methods of the pesticide wastewater include activated carbon adsorption method, wet oxidation method, solvent extraction method, distillation method and activated sludge method.

However, the development of new pesticides with high efficiency, low toxicity and low residue is the development direction of pesticides. Some countries have banned the production of organochlorine and organic mercury pesticides such as 666, and actively researched and used microbial pesticides. This is a new way to fundamentally prevent pesticide wastewater from polluting the environment.

8. Cyanide-containing wastewater

Cyanide-containing wastewater mainly comes from electroplating, gas, coking, metallurgy, metal processing, chemical fiber, plastics, pesticides, and chemical industries.

Cyanide-containing wastewater is a kind of toxic industrial wastewater. It is unstable in water and easy to decompose. Inorganic cyanide and organic cyanide are highly toxic substances. People can cause acute poisoning by ingestion. The lethal dose of cyanide to human body is 0.18g, and the potassium cyanide is 0.12g. The mass concentration of cyanide in fish to death is 0.04~0.1mg/L.

The main treatment measures for cyanide-containing wastewater are:

Reform the process to reduce or eliminate the effluent containing cyanide. If the cyanide-free plating method is used, the industrial wastewater in the electroplating workshop can be eliminated.

Waste water with high cyanide content should be recycled, and waste water with low cyanide content should be purified before being discharged. The recovery methods include acidification aeration-alkali absorption method, steam desorption method, and the like.

The treatment methods include alkaline chlorination method, electrolytic oxidation method, pressurized hydrolysis method, biochemical method, bio-iron method, ferrous sulfate method, air stripping method, and the like. Among them, the alkaline chlorination method is widely used, the ferrous sulfate method is not thorough and unstable, and the air blowing method not only pollutes the atmosphere, but also fails to meet the discharge standard. Less used.

9. Phenol wastewater

The phenol-containing wastewater mainly comes from the industrial sectors such as coking plants, gas plants, petrochemical plants, and insulating materials plants, as well as the production process of petroleum cracking to ethylene, synthetic phenol, polyamide fiber, synthetic dyes, organic pesticides and phenolic resins. The phenol-containing wastewater mainly contains a phenol-based compound, which is a protoplasmic poison that can coagulate the protein.

10. Mercury-containing wastewater

Mercury-containing wastewater mainly comes from non-ferrous metal smelters, chemical plants, pesticide plants, paper mills, dye factories and thermal instrumentation plants. The toxicity of various mercury compounds varies greatly. For example, methylmercury, methylmercury is easily absorbed into the human body, is not easily degraded, and excretion is slow and easily accumulates in the brain.

11. Heavy metal wastewater

Heavy metal wastewater mainly comes from wastewater discharged from mines, smelting, electrolysis, electroplating, pesticides, medicine, paints, pigments and other enterprises. The type, content and form of heavy metals in wastewater vary with different production companies.

The principle of heavy metal wastewater treatment is:

The most fundamental is to reform the production process, no need to use less heavy metals; secondly, use reasonable process, scientific management and operation, reduce the amount of heavy metals and the amount of waste water, and minimize the amount of wastewater discharged. Heavy metal wastewater should be treated in situ at the place of production, and different other wastewaters should be mixed to avoid complicating the treatment. It should not be discharged directly into urban sewers without treatment, so as to avoid the expansion of heavy metal pollution.

The treatment of heavy metal wastewater can usually be divided into two categories:

The first is to convert the heavy metal in the dissolved state into an insoluble metal compound or element, which is removed from the wastewater by precipitation and floating. Applicable methods such as neutralization precipitation method, sulfide precipitation method, floating separation method, electrolytic precipitation (or floating) method, diaphragm electrolysis method, etc.;

The second is to concentrate and separate the heavy metals in the wastewater without changing the chemical form. The applicable methods include reverse osmosis, electrodialysis, evaporation and ion exchange. These methods should be used singly or in combination depending on the quality of the wastewater, the amount of water, and the like.

12. Metallurgical wastewater

The main features of metallurgical wastewater are large water volume, various types, and complex and variable water quality. Classified according to the source and characteristics of wastewater, there are mainly cooling water, pickling wastewater, washing wastewater (dust removal, gas or flue gas), slag wastewater, coking wastewater, and wastewater that is condensed, separated or overflowed from production.

The trend of metallurgical wastewater treatment development is:

Develop and adopt new technologies and technologies that use no or little water and no pollution or less pollution, such as dry quenching, coking coal preheating, direct desulfurization and denitrification from coke oven gas, etc.; Recycling useful materials and heat energy in waste water and waste, reducing material fuel loss; comprehensively balancing and streamlined use according to different water quality requirements, improving water quality stabilization measures, continuously improving water recycling rate; developing new treatment process suitable for metallurgical wastewater characteristics And technology, such as the use of magnetic treatment of steel wastewater. It has the advantages of high efficiency, small footprint, convenient operation and management.

13. Acid and alkali wastewater

Acidic wastewater mainly comes from steel plants, chemical plants, dye factories, electroplating plants and mines, which contain various harmful substances or heavy metal salts. The acid mass fraction varies widely, from less than 1% at low and greater than 10% at high.

Alkaline wastewater mainly comes from printing and dyeing factories, leather factories, paper mills, oil refineries and so on. Some of them contain organic bases or inorganic bases. The mass fraction of the base is higher than 5%, and some are less than 1%. In addition to acid and alkali, acid-base wastewater often contains acid salts, basic salts and other inorganic and organic substances.
Acid-base wastewater is highly corrosive and needs to be properly treated before it can be discharged.

The principle of treating acid and alkali wastewater is:

High-concentration acid-base wastewater should be recycled in priority. According to water quality, water quantity and different process requirements, plant or regional scheduling should be carried out as much as possible. If it is difficult to reuse, or the concentration is low, the water volume is large. The method of recovering acid and alkali.

Low-concentration acid-base wastewater, such as washing water in the acid washing tank and rinsing water in the alkali washing tank, should be neutralized.

For neutralization treatment, the principle of waste treatment should be considered first. For example, acid or alkali wastewater neutralizes each other or neutralizes acidic wastewater with waste alkali (slag), and neutralizes alkaline wastewater with waste acid. In the absence of these conditions, a neutralizing agent treatment can be employed.

14. Mineral processing wastewater

The ore dressing wastewater has the characteristics of large water volume, high suspended solid content and many types of harmful substances. Its harmful substances are heavy metal ions and mineral processing chemicals. Heavy metal ions include copper, zinc, lead, nickel, antimony, cadmium, and arsenic and rare elements.

The flotation reagents added during the beneficiation process are as follows: collectors such as xanthate (RocssMe), black medicine [(RO) 2PSSMe], white medicine [CS (NHC6H5) 2]; inhibition of punishment, such as cyanide salt ( KCN, NaCN), water glass (Na2SiO3); foaming agent, such as turpentine, cresol (C6H4CH30H); active penalties, such as copper sulfate (CuS04), heavy metal salts; vulcanizing agents, such as sodium sulfide; Such as sulfuric acid, lime, etc.

The ore dressing wastewater can effectively remove suspended solids from the wastewater through the tailings dam, and the content of heavy metals and flotation reagents can also be reduced. If the emission requirements are not met, further treatment should be carried out. Commonly used treatment methods include lime neutralization method and roasting dolomite adsorption method for heavy metals removal; ore adsorption method and activated carbon adsorption method for main flotation reagents; The cyanide wastewater can be chemically oxidized.

15. Oily wastewater

Oily wastewater mainly comes from petroleum, petrochemical, steel, coking, gas generating stations, mechanical processing and other industrial sectors. The oil-contaminated substances in the wastewater have a relative density of less than 1 except for the relative density of heavy tar of 1.1 or more. Oils are usually present in three states in wastewater.

Floating oil, oil droplets larger than 100μm, easy to separate from the wastewater.

Disperse the oil, the oil droplets have a particle size between 10 and 100 μm, and float in water.

Emulsified oil, oil droplet size less than 10μm, difficult to separate from wastewater.

Because the oil concentration in the wastewater discharged by different industrial sectors varies greatly, such as wastewater generated during the refining process, the oil content is about 150~1000mg/L, the tar content in the coking wastewater is about 500~800mg/L, and the gas is discharged from the gas station. The tar content can reach 2000~3000mg/L.

Therefore, the treatment of oily wastewater should first use the grease trap to recover the oil or heavy oil. The treatment efficiency is 60%~80%, and the oil content in the effluent is about 100~200mg/L. The emulsified oil and dispersed oil in the wastewater are difficult. Treatment should prevent or mitigate emulsification.

First, pay attention to reduce the emulsification of oil in wastewater during the production process;

Second, in the process of treatment, minimize the number of times the pump is used to lift the wastewater, so as not to increase the degree of emulsification. The treatment method usually uses air flotation and demulsification.

Equipment is the basis of production. Rotary kiln is the central equipment for cement production and one of the key points of equipment management. The rotary kiln is required to be round and straight, but it will be deformed due to various reasons during production, causing adverse effects such as heat of the tile and bricks, and also causing an increase in energy consumption. Now the cement plant manufacturer talks about the reasons and treatment of the deformation of the rotary kiln cylinder.

First, the way and reasons of deformation of rotary kiln

The deformation form of the rotary kiln can be divided into two categories, namely, circumferential deformation and axial deformation.

For rotary kiln, the circumferential deformation always exists, but it is required to be less than one thousandth of the kiln diameter, which is normal. Exceeding this range and producing plastic deformation is not normal. The reason for the use is in addition to design and manufacture. It mainly comes from two aspects. The first is the brick red kiln. After the red kiln, the temperature of the cylinder is very high, the strength of the cylinder is reduced, the part is elongated, and the cylinder is It will be convex or concave inward, and the circumferential deformation will occur. If the red kiln appears under the wheel, the cylinder will be recessed by the compression of the roller. The second is that the wheel gap is too large, and the reinforcing effect of the wheel belt on the cylinder is lost. The cylinder is inwardly convex under the action of the roller of the wheel.

There are many reasons for the axial deformation of the rotary kiln. The red kiln, temperature difference, improper operation, etc. can cause axial deformation. Specifically speaking, it can be divided into the following.

1. Improper heating operation

During the ignition temperature of the kiln, the temperature in the early stage is relatively low, generally intermittent kiln. When the temperature of the cylinder rises to a certain extent, the kiln is continuously and slowly turned. The first is to ensure the kiln lining is evenly heated. The second is to ensure that the kiln is not warmed by the cylinder. The effect of the difference and gravity produces an axial bend. If the kiln is not turned according to the procedure, the kiln will produce axial deformation.

2. Improper shutdown of the kiln

The operation of stopping the kiln is opposite to the temperature rise. At the beginning, due to the higher temperature of the cylinder, the temperature of the material in the kiln is higher, and the continuous kiln needs to be continuously turned. When the temperature of the cylinder is gradually decreased, the batch is turned to the kiln. If the operation is improper, such as continuous rotation After the kiln time is short and the temperature is lowered, the intermittent kiln is stopped. The kiln will bend under the action of the cylinder temperature difference and its own gravity, resulting in axial deformation.

3. During the period of stopping the kiln

During the long-term shutdown of the kiln, one side of the cylinder is exposed to sunlight, the temperature is higher, and the other side is lower due to the inability to illuminate. The side of the light will stretch more than the other side, and the kiln will bend. On the other hand, the kiln has a large self-weight, and it is inevitable to bend downwards. If it does not turn over for a long time, plastic deformation will occur, causing axial bending.

4. Kiln skin instability

The kiln skin is unstable, which will inevitably cause a local temperature to be high. The circumferential temperature difference of the cylinder is unavoidable, and then the kiln cylinder will return to the high temperature direction and cause axial deformation.

5. The wheel is off center

If the centerline of the roller does not coincide with the centerline of the kiln cylinder, the deviation is large, and the axial bending of the kiln is inevitable. Because the kiln has the characteristics of horizontal and vertical, it sinks first under the action of gravity, and then receives the roller. The limitations, the bends are produced, and so on.

Second, the damage of the cylinder deformation

The bending of the large kiln cylinder can have various negative effects, which can be enumerated below.

1. The deformation of the cylinder is not conducive to the masonry of the brick, especially the annular drum and the longitudinal drum.

2. It is easy to drop the brick red kiln and shorten the lining life.

3. The cylinder is bent and deformed, and the center line is misaligned, causing the neck to run and the power consumption is increased.

4. After the cylinder is bent, the operation will cause disturbance, and at the same time, the force of the roller will change, which will easily cause the bearing bush to heat up.

5. Deformation at the end of the kiln is likely to cause difficulty in sealing the head and tail, pollute the environment, and also affect the life of the seal. In severe cases, it will also endanger the kiln door cover and the smoke chamber.

Third, the prevention of cylinder deformation

As a rotary kiln for thermal equipment, deformation is unavoidable due to thermal instability, but it can be controlled by different means to ensure that it operates in a relatively good state. The specific measures can be as follows.

1. Ensure the stability of the raw materials, so as to achieve thermal stability, and achieve relatively stable kiln skin, so that the difference in cylinder temperature will be reduced, so as to ensure that the bending of the kiln is within a small range.

2. When the kiln falls off the brick red kiln or the local kiln lining is very thin, the kiln should be stopped to avoid plastic deformation of the cylinder.

3. The start-and-stop kiln must be intermittently or continuously rotated to the kiln according to the procedures or operation instructions to avoid deformation of the kiln caused by improper operation.

4. According to the situation, the center line of the calibration kiln is measured regularly and adjusted in real time to enable the kiln to operate under better basic conditions.

5. For the adjustment of the kiln, the foundation cannot be left, and the kiln cannot be operated under the condition of leaving the center line.

6. If the kiln head and tail jump is too large, it must be planned to avoid damage to the head and tail.

7. When the amount of wheel slip is found to be too large, the pad should be replaced or thickened. If no slip is found, the cold air should be blown into the pad gap to reduce the cylinder and the belt. The temperature difference is controlled below 180 °C. Wait.

In summary, there are many factors affecting the deformation of the rotary kiln cylinder, which causes the deformation of the cylinder to be more complicated, which is often caused by various reasons. Therefore, the reasons for the prevention measures are correct and the measures are appropriate.

The thermal drying of sludge refers to the process of removing moisture from the sludge through the heat transfer between the sludge and the heat medium. The sludge thermal drying system mainly includes sludge storage and transportation system, sludge drying system, sludge exhaust gas purification and treatment system, electrical automatic control instrument system and its auxiliary system.

According to the degree of drying of the sludge, it is divided into two types: sludge drying and sludge semi-drying. “Sludge drying” refers to the type of high solid content, such as sludge solidification after drying. The rate is more than 85%; while semi-drying mainly refers to the type of sludge with a solid content of about 45 to 60% after drying. According to the form of sludge drying, the sludge is divided into two types: sludge direct drying and sludge indirect drying. The direct drying of the sludge is directly contacted with the sludge by using a hot drying medium (such as flue gas). Convective heat transfer and removal of evaporated water, also known as heat convection drying system; sludge indirect drying is the use of heat transfer (such as steam) through the metal wall to the sludge to transfer heat, evaporation The moisture is carried away by a carrier gas (such as air) and washed and condensed, also called a heat conduction drying system.

At present, the drying machines used for sludge drying mainly include: convection heat transfer fluidized bed dryer, drum dryer, belt dryer, conduction heating rotary disc dryer, paddle Dryer, turbofilm drying machine combined with convection and conduction heating.

Advantages of sludge thermal drying technology:
 The sludge is significantly reduced in volume and the volume can be reduced by about 4 times.
 After the drying process, a stable product can be formed, and the sludge properties are greatly improved.
 The dried product is odorless and free of pathogens, which reduces the negative effects associated with sludge and makes the treated product more acceptable.
 Drying finished products have many uses, such as fertilizers, soil amendments, and alternative energy sources.

Disadvantages of sludge thermal drying technology:
 Large investment, high energy consumption and high operating costs.
 High temperature drying of sludge is easy to produce odor.
 Dust control in sludge drying process is strict and there are potential safety hazards.

In recent years, with the development of China’s economy and the continuous advancement of urbanization, the scale of construction of urban sewage plants has been continuously expanded, and the degree of sewage treatment has been gradually improved. The aerobic wastewater treatment technology is generally applicable to medium and low concentration organic wastewater due to short start-up time. Widely used, the biggest feature of aerobic wastewater treatment technology is that the output of excess sludge is gradually increasing. For sludge disposal methods, the traditional methods are sludge landfill, sludge farming and sludge incineration. After the sludge is landfilled, it will cause certain environmental problems. In order to meet the three principles of “harmlessness”, “reduction” and “resources” of solid waste treatment, and to build an environment-friendly society, sludge recycling is the ultimate way of sludge disposal. The hot spot of research on sludge resource utilization is the harmless building materials technology of sludge, which can not only solve the adverse effects of sludge on the environment, but also solve the problem of land occupation of sludge, and can turn waste into treasure, more in line with ecology. Sexual sustainability strategy.

After the sludge is dehydrated, it can be used as a raw material for cement or as a heat source. Japan has produced “ecological cement” by municipal sludge incineration, which has greatly reduced the load of waste treatment and realized the recycling of sludge. China has also done a lot of research in the research and development of “ecological cement”. There are basically three kinds of technological processes for using sludge as “ecological cement”: one is to directly dewater the sludge; the other is to artificially dry the sludge; the third is to use sludge for incineration and ash utilization. Regardless of the process, The inorganic components in the sludge must meet the requirements of cement production to ensure the production of cement clinker in line with national standards. At present, the technology of sludge disposal by cement kiln has attracted attention and is widely used. The cement produced by this technology is in the same phase as ordinary Portland cement. Better performance than in some performance areas.

Although sludge cement can completely decompose organic matter and solidify metal ions in cement crystal lattice, it also has the problem of low cement strength. Therefore, to control the sludge content, as well as the actual process conditions between countries and regions, these objective factors should be fully considered. Whether using dry sludge to make cement or sludge incineration ash to make cement, there is no difference in the effect of cement on the cement properties. Dry sludge cement also has the adverse effects of high transportation cost and polluting gas during the production process. Also prevent secondary pollution problems.

In addition to sludge brick making, sludge ceramsite, and sludge cement, there are many other ways of resource utilization. For example, other methods such as production of biochemical fiberboard by using sludge and glass, and sludge are used. The ash component after sludge incineration contains a certain amount of crystal nucleus such as ferric oxide and phosphorus pentoxide. Therefore, sludge incineration is suitable for making glass-ceramics. The sludge is used as raw material to manufacture biochemical fiberboard. The main process principle is to utilize the biomass content in the activated sludge. These biomass contain organic matter and enzymes, namely crude protein and globulin network. These two macromolecular organic substances can be dissolved in an aqueous solution of acid, alkali and salt. With this property, the sludge is heated under alkaline conditions. The denaturing effect of the protein occurs after drying, pressurization, etc., and protein gelatin, also called active resin, is produced by protein denaturation, and is pressed into a sheet by bleaching, degreasing, and the like. The sludge is mixed with a thermoplastic polymer to obtain a polymer composite.

There are two main ways to dispose of hazardous wastes: geological disposal and marine disposal. Marine disposal includes deep-sea abandonment and incineration. Land disposal includes land cultivation, permanent storage or reserve storage, land landfill, deep well filling and deep formation disposal, among which land landfill disposal technology is the most widely used. Marine disposal has been banned by international conventions, but geological disposal is still the most commonly used waste disposal method in the world.
I. Landfill Method
Landfill is one of the methods for the final disposal of hazardous wastes. This method includes site selection, landfill design, construction and landfill operation, environmental protection and monitoring, site utilization, etc. Its essence is to lay hazardous waste into a thin layer with a certain thickness, compact it and cover the soil. This treatment technology has been widely used at home and abroad. Landfill method is usually divided into sanitary land landfill and safe land landfill.
1. Sanitary Land Landfill
Sanitary land landfill is a method to dispose of general solid waste without endangering public health and environmental safety. It is mainly used to dispose of municipal garbage.
2. Safe Land Landfill
Safe land landfill is an improved sanitary landfill method, also known as safe chemical land landfill. Safe land landfill is mainly used to dispose of hazardous wastes. Therefore, the site construction technology requirements are more stringent. For example, the permeability coefficient of lining should be less than 10 < SUP > – 8 </SUP > cm/s, the leachate should be collected and treated, the surface runoff should be controlled, and the control and treatment of the generated gas should also be considered. In addition, there is a method of land landfill treatment, that is, shallow burial method. This method is mainly used to dispose of low-level radioactive waste.
Compared with other disposal methods, the main advantages of the land landfill method are as follows: it is a complete and final disposal method, and it is the most economical if there is suitable land for use; it is not limited by the type of waste and suitable for disposing of large amounts of waste; the land after landfill can be reused as parking lot and amusement park. Golf courses, etc. The disadvantage is that the landfill must be far away from the residential area; the recovered landfill will need constant maintenance due to settlement; the hazardous wastes buried underground may produce flammable, explosive or toxic gases through decomposition, which need to be controlled and treated.
II. Incineration Method
Incineration is a comprehensive process of high temperature decomposition and deep oxidation. By incineration, combustible hazardous waste can be oxidized and decomposed to reduce volume, remove toxicity, and recover energy and by-products.
The incineration process of hazardous waste is complex. Because the physical and chemical properties of hazardous wastes are complex, the composition, calorific value, shape and combustion state of the same batch of hazardous wastes will change greatly with time and combustion area. At the same time, the composition of exhaust gas and the properties of waste residue will also change after combustion. Therefore, hazardous waste incineration equipment must be adaptable, flexible and have the ability to automatically adjust operation parameters to a certain extent.
Generally speaking, almost all organic hazardous wastes can be treated by incineration, and incineration is the best way to treat them. For some special organic hazardous wastes, incineration is only suitable, such as some toxic intermediate by-products in petrochemical industry.
The advantage of incineration method is that it can reduce the volume of flammable hazardous waste rapidly and substantially. For example, in some newly designed incinerators, the volume of waste after incineration is only 5% or less of the original volume. Some hazardous wastes can destroy their composition and structure or kill pathogenic bacteria by incineration treatment, so as to achieve the purpose of detoxification and elimination. In addition, thermal energy can be provided by incineration. The disadvantages of the incineration method are as follows: firstly, the incineration of hazardous waste will produce a large number of acid gases, organic components and slag which are not completely burned, if discharged directly into the environment, it will inevitably lead to secondary pollution; secondly, the investment and operation management cost of this method is high. In order to reduce secondary pollution, it is necessary to control pollution in the incineration process. Facilities and sophisticated test instruments further increase processing costs.

In general, the NOX generated by waste incineration can be divided into two types: thermal NOX formed by oxidation of N in air under high temperature fuel condition and waste NOX formed by incineration of N element in waste. When the temperature of fuel in the furnace is low, the NO_x produced by garbage accounts for 70%-80%, and the NO_x produced by N in air is very little. The content of N in garbage is about 0.5%~1%. When garbage and sludge are heated at low temperature, they usually begin to decompose at about 300 C. At first, ammonia is generated. Nearly 450 C, HCN is also generated at the same time. When the temperature is above 500 C, hydrocarbons, CO, CO2 and other gases are formed. When nitrogen is decomposed in less air, it becomes a stable nitrogen molecule. As long as the high temperature is avoided as far as possible, the nitrogen molecule can be successfully inhibited to produce NOx and the concentration of ammonia can be controlled to react with the generated NOx, and it can also be turned into a stable nitrogen molecule and removed.

There are four ways to control NOx:
Combustion control method. In general, low oxygen concentration combustion is used to avoid high temperature, so as to control the production of NOx. However, when oxygen concentration is low, incomplete combustion is easy to occur, resulting in CO and dioxins.
Catalyst-free denitrification. Urea or ammonia water is sprayed into the incinerator to react with NOx to form nitrogen gas to remove NO 2. The removal rate of this method is about 30%-50%, but when too much agent is sprayed, ammonium chloride will be produced and the smoke from the chimney will turn purple. This method is simple and low cost. Because the reduction reaction can be carried out at high temperature, it can be completed in the incinerator chamber. High temperature is conducive to reducing dioxin emissions. At present, it is widely used in developed countries.
Catalytic denitrification. The method is to reduce NOx to nitrogen in the presence of ammonia on the catalyst surface. Because of the need of flue gas treatment in the front section, the flue gas temperature is low, so the low temperature catalyst of about 200 C is generally used. In theory, the reaction efficiency of this method can reach 100%, but in practice, the treatment efficiency is generally 59% – 95%. Low-temperature catalysts are expensive, and ammonia supply equipment should be built, so careful comparison and research should be carried out before selection. Catalytic denitrification process, reduction reaction is completed in a special catalytic denitrifier behind the ESP.
Natural gas reburning method. The principle of this technology is to use the combustion of nitrogen and hydrogen to react directly with NOx to produce harmless nitrogen. The specific method is to inject natural gas containing a large amount of hydrocarbon gas into the incinerator. Natural gas and NOx are directly oxidized and reduced to form harmless nitrogen or nitrogen compounds, which can achieve the purpose of removing NOx. This method not only removes NOX, but also removes CO. This method is still in the research and development stage.

Sludge bricks refer to sludges that have been treated with certain treatments, mixed with other raw materials or admixtures, pressure-formed, and calcined to produce sludge bricks. There are two methods for sludge brick making. One is to use the dried sludge directly for brick making, and the other is to use sludge to burn ash bricks. The production process of various bricks is basically the same, and the raw materials are prepared by one blank, one drying and one baking.

Directly making sludge from drying sludge is to dry the sludge by manual drying or to dry naturally outdoors. After drying, it is subjected to some grinding treatment, and then mixed with other raw materials, then pressed and formed. After roasting, sludge bricks are formed. The main points of the process are to control the sludge content to be about 10%-20%. When the sludge content is higher than 30%, the compressive strength of the sludge brick can not reach the performance standard of the brick. Because the organic matter in the sludge will greatly reduce the mechanical properties of the brick.

The second method is to incinerate sludge ash bricks. In Europe, the most common sludge treatment method is sludge incineration, which results in a lot of sludge incineration ash. Therefore, the utilization of sludge incineration ash is fully utilized, and the research methods are more extensive. The chemical composition of the clay is very similar to the chemical composition of the sludge ash after incineration.

Sludge ash usually uses clay as admixture, and the sludge ash content can reach 50%. The comprehensive performance of the brick is good. The main point of the process is that strong pressure is needed during the incineration process, when 100% sludge is used. Incineration of ash bricks, molding pressure should reach 90MPa or more.

The organic matter contained in the sludge has a certain calorific value, and the heat required in the process can be calcined at a high temperature, which effectively reduces the problem of energy consumption, is beneficial to the virtuous cycle of the economy, and is economically feasible. According to the “three-in-one” principle of waste disposal and the requirements of industrialization, there is no problem of destroying the earth and building bricks, and also saving the problem of occupying farmland resources. The development model of circular economy is also in line with China’s sustainable development policy. Reducing resource consumption reduces environmental pollution and is therefore environmentally viable.

Technically, the use of sludge bricks and building materials has a range of requirements, and some single-use sludge bricks can not meet national standards, so it is necessary to use with additives to meet the relevant standards. In addition, the sludge has chemical instability, which will cause fluctuations in product quality within a certain range. Therefore, it is necessary to strictly control the process parameters. The sludge pretreatment in the early stage of sludge bricking requires a certain cost, and the brick processing process after pretreatment is slightly complicated. Therefore, the cost is also slightly higher; at the same time, care should be taken to avoid secondary pollution. The national sludge brick making standard requires sludge used for brick making, which is stabilized, reduced and harmlessly treated. The purpose is to regulate the use of sludge bricks to prevent sludge from entering the brickyard. Disordered to ensure the safety and reliability of sludge bricks and minimize the impact on the environment.

The aerobic fermentation technology of sludge is that under aerobic conditions, microorganisms oxidize a part of the absorbed organic matter into a simple inorganic substance through absorption, oxidation, decomposition and the like, and release the energy required for the growth activity of the microorganism; Another part of the organic matter is synthesized into a new cytoplasm, allowing the microorganisms to grow and multiply, producing more organisms. High-temperature aerobic fermentation of sludge continuously decomposes organic matter, so that the temperature of the heap is continuously increased, and the pathogenic bacteria and parasitic eggs can be killed and rendered harmless. The high-temperature aerobic fermentation of sludge is called compost and can be used as a soil improver and organic fertilizer. High-temperature aerobic fermentation of sludge should pay attention to the problem of heavy metal pollution of sludge. During the treatment, due to the action of aerobic bacteria, it is easy to produce malignant odor. Therefore, odor pollution should be prevented. The moisture content of sludge after treatment can generally be less than 40%.

At present, the main process forms of sludge composting are divided into static and dynamic, and can be divided into strip type and warehouse type according to the material stacking form. Other reactors in the form of reactors are generally used in small projects.

There are five main aspects that restrict the industrial application of sludge composting technology: floor space, secondary pollution caused by odor discharge, dry material feeding and safe storage and transportation, final sludge disposal and operator health and safety. problem. Compared with the static composting process, the dynamic composting process has made certain breakthroughs in these five aspects. On the basis of mechanical turning technology and forced venting static composting technology, China has developed a complete set of CTB automatic control biological composting technology with independent intellectual property rights. This technology composts short time, small floor space, no odor, waste water, etc. Environmental pollution problems, technical integrity and support. The newly developed sludge aerobic composting process (SACT) is based on the theory of horizontal open fermentation tanks, which is improved and innovated through the construction of structures, improvement of mechanical turning equipment, and adoption of automatic entry and exit systems. The theory of automated composting system further reduces investment and operating costs in engineering applications and achieves good engineering results.

Advantages of sludge aerobic fermentation technology:
 Sludge aerobic fermentation process can kill pathogens and weed seeds in sludge and achieve harmlessness.
 Sludge aerobic fermentation process can degrade most of the organic matter in the sludge, and reduce the water content of the sludge to 40%, which is reduced.
 Fertilizer made from aerobic fermentation of sludge can be applied to land and resourced.
 Sludge aerobic fermentation technology does not require an external heating source, and the operating cost is relatively low.

Disadvantages of sludge aerobic fermentation technology:
 Sludge sludge is unstable, heavy metals are difficult to stabilize, and the surface is narrow, and can only be used as landscaping fertilizer.
 Large area.
 A large amount of odor is generated during the composting process, which pollutes the surrounding environment.